Mold #1, full frame production mold
1+1 family mold for Torch handle,LS and RS
with• interchangeable insert for torch head for LS and RS
• interchangeable inserts for Dim A, Dim B and Dim C
• Interchangeable inserts for with hole and with no hole in switch area
Remarks:
• Molding press: TOYO 150 ton
• 2plate mold, full round cold runner, edge gate; runner shutoff
• Material:
o Moldbase: DME #2 steel (AISI 4130) or local P20 with HRc 28 34 or equivalent;
AT type or DME equivalent
o Cavity block material: 420 SS full hardened with HRc 48-50 or equivalent
o Core block material: 420 SS full hardened with HRc 48-50 or equivalent
• Ejector pins; ejector sleeves
See below picture shows mold gate
Draft Angle Analysis
Part Thickness Analysis
Part Thickness Analysis
Moldflow
cooling system
Engraving proposal
Working process with QC control
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